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Our Operations Analysts help you determine how Vigilistics can optimize your plant operations. Contact us to begin the discussion. Call 949-900-8380 or click here to send a note.
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Our Customers

   
 
 

Dairy and food processors

   

 

 

Vigilistics customers are large-scale manufacturers of food products, mainly in the dairy foods category. Plants under the watchful eye of Vigilistics are producing fluid milk, juice based beverages, ice cream mix, non-fat-dried milk, cream, butter, cheese, sour cream, and soup bases. These are high volume 24/7 operations.

 

A major supplier of retail milk to the southern California region is using Vigilistics to monitor the entire plant, from receiving to filling. They also monitor their wastewater stream. Milk loss in receiving and processing is reduced by over 60%.
 

A northwestern coop and processor of powdered milk products uses Vigilistics to monitor the energy intensive spray drying process to understand and minimize per unit costs on an hourly basis. They also update, in real-time, the ERP system with finished goods as they leave the palletizing line.
 

The largest processor of milk products in the southwest uses Vigilistics to monitor milk receiving, milk silo inventory, and cream generation. They have replaced chart recorders for PMO reporting of CIP history and tank levels and temperatures. They expect to save millions in loss of milk fat.
 

A Midwestern prepared food manufacturer depends on Vigilistics to report on batch mixing of their products. Production results are reported, in real-time, to the corporate ERP system with no operator intervention. In addition, they monitor and report on all operator-initiated activity with the plant automation to revise SOPs and implement best practices.
 

A major producer of retail cheese employs Vigilistics to ensure consistent delivery of standardized milk to the cheese vats.
 

A milk processor in the central valley of California implemented Vigilistics to reduce losses in the ice cream batch mix area. They now can monitor all operator actions and have implemented training changes to produce consistent products at a reduced cost.
 

A large diary operation in northern California is rolling Vigilistics across their entire plant, from receiving through filling, to put real-time information in the hands of plant managers.

 
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